PROVARX

Frozen Foods

FSMA 204 traceability and CCP monitoring software for frozen food manufacturers

Temperature deviations, allergen zoning, and cold chain traceability — Provarx gives frozen food QA teams the documentation they need to protect product integrity and brand reputation.

62%
of frozen food recalls involve traceability failures
SOC 2 Type IIFDA 21 CFR Part 11Blockchain-verifiedFSMA 204 Ready

Regulations this page addresses

FSMA Preventive Controls · 21 CFR Part 117FSMA 204 Traceability · 21 CFR Part 1, Subpart SCCP Temperature Monitoring · HACCP 21 CFR Part 120Allergen Cross-Contact Controls · 21 CFR Part 117.135Cold Chain HACCP · FSMA Sanitary Transport

The Problem

Why compliance fails in frozen foods facilities

Undocumented temperature excursions

A single freezer temperature excursion that isn't documented and investigated creates recall exposure — and you may not find out until an audit.

Allergen cross-contact zoning

Allergen cross-contact zones in multi-product frozen facilities require rigorous zoning records that most current systems cannot provide.

Multi-plant lot traceability

Knowing where every pallet went across multiple plants is nearly impossible with paper-based systems — and FSMA 204 requires you to know.

Cold chain handoff blind spots

Cold chain handoff documentation between manufacturing and 3PL logistics is a systematic blind spot in frozen food traceability.

The Solution

How Provarx solves it

Real-time CCP temperature logging

CCP temperature excursions are captured in real time with automatic breach alerting — every deviation documented with timestamp and corrective action.

Before Provarx
Manual temperature checks logged hours after the fact
After Provarx
Real-time CCP logging with automatic breach alerts

Allergen zoning documentation

Allergen zoning records are captured per production run with zone-specific sign-offs — creating defensible proof of allergen separation.

Before Provarx
Informal zoning checks without documented verification
After Provarx
Per-run allergen zoning records with sign-off trail

Multi-plant lot traceability

Trace any lot across multiple plants, from raw material receiving through distribution — one query, one system, one answer.

Before Provarx
Days calling plants and searching emails during a recall
After Provarx
Multi-plant trace in under 60 seconds, single system

Cold chain handoff records

Every custody transfer to 3PL or distribution is documented with digital sign-off — closing the traceability gap at the handoff point.

Before Provarx
Verbal handoffs with no documented chain of custody
After Provarx
Digital handoff records with temperature and sign-off

Results

“I built Provarx because I lived the problem. I've stood on production floors, prepped for FDA audits at 6am, and watched facilities scramble to reconstruct records that should have been one click away.”

Clinton — Founder, Provarx · Six Sigma Black Belt · OSHA 30 · 10+ years regulated manufacturing

Ready to make your frozen foods operation audit-proof?

No enterprise contracts. No six-month implementations. A platform built for the specific regulations your facility operates under — and the audits you actually face.